Expert Advice - Shotshell Reloading


Reloading Cost Calculator
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Reloading by Bob Liddle, Professional

The first decision is, should you or shouldn't you reload. And, since cost is a factor for most lets break it down. To be completely unbiased, here is an independent study done by active shooters as told by Ted Church.

While getting a skeet gun worked on in Phoenix, AZ, the very reputable smith was talking about how silly it was to reload these days with the cost of components, reloaders and the TIME investment. Then, recently I went to our local wholesale dealer for shotshell reloading components and noticed that, YES, PRICES are increasing. This led me to ponder and start calculating whether the gunsmith was right.

I asked Gil Siu to independently also calculate his reloading costs PER BOX OF 25 SHELLS for the: .410, 28ga, 20ga. and 12ga. skeet loads. Here is a breakdown of our computations:

Ammo

Gauge

Cost by 
Ted Church

Cost by 
Gil Siu

Cost by Winchester

AA

.410 ga

$2.11 / box

$2.14 / box

$6.99-7.99 / box

AA

28 ga

$2.18 / box

$2.22 / box

$5.99-7.99 / box

AA

20 ga

$2.41 / box

$2.47 / box

$4.99-6.99 / box

AA

12 ga

$2.62 / box

$2.62 / box

$4.00-6.00 / box

The most expensive to reload (least margin of savings) is the 12 ga.. So for exclusive 12 ga shooters (Trap/Sporting Clays) we believe there is still incentive to reload, mainly because you can customize your reloads.  In the lower skeet guns (.410/28ga,20ga) there seems to be substantial savings. 

So I went a step further.  I calculated how many shells I would have to reload to recapture just the cost of the best reloader made (Spolar Power Load). By averaging all the prices in the above table, one recaptures the cost of the loader after about 1,700 boxes!!!!

Now one argues labor. At a conservative pace of 500 rds/hr, I calculated I needed to pay myself  $ 63/hr to equal and match factory shotshell costs. Well, I may be good, but that is a high wage to pay myself for "reloading", compared to what I charge as a professional. With a good working reloader(s), we feel the time factor for reloading, even for one not retired; working shooters such as myself is still financially totally practical. I also like to be able to customize my loads slightly, and also not have to worry too much about who is on strike.

We encourage all clay target shooter to compute their reloading component costs, time commitment, etc. and see if we are correct. We think the skeptics will be surprised.

 

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Shotshell Anatomy

Source: Federal Cartridge Company. All Rights Reserved.

Shotshell Anatomy
There are similarities and differences in the component parts and construction of a shotshell. The head and primer are similar in all shells. The tube and base wad are either paper or plastic. The shot wad design and powder vary with the type of shotshell.

Lead shot pellets and buckshot are formed by pouring melted lead through a sieve or swaged (formed in a die). Wads for lead shot ammunition are molded from flexible, low-density polyethylene plastic and have a cushion section on the bottom which collapses on firing. The cushion helps reduce the number of deformed pellets and recoil. Cushioned lead loads use fast-burning powders.

Steel shot is made by cutting soft steel wire into short lengths which are formed and ground. The shot is then annealed and copper-plated to prevent rusting. Wads for steel shot ammunition are molded from high-density polyethylene. They have thick sidewalls to prevent the pellets from contacting the shotgun bore surface. High-velocity steel loads have a cushion to reduce recoil. Federal Premium® Steel loads also have decomposable wads.

Steel shot ammunition requires large charges of special slow-burning powders to give the large shot column a gentler start but a faster exit from the bore. All steel shotshells have "Steel" stamped on the head.

Tungsten-Iron shot is formed using an exclusive metallurgical process in which tungsten and iron powder are blended, then pressed into the shape of a sphere and sintered (bonded together by a heating process). Tungsten-Iron shells use a patented 6-petal, high-density wad that delivers tight patterns and protects the bore of the shotgun. Powder for tungsten shotshells is similar to that used in steel shotshells. For easy identification, the zinc-plated head features a "Tungsten" head stamp. The Tungsten-Iron shot has a density similar to lead, but is harder than both lead and steel. The result is a shotshell that has the tight patterns of steel and down-range pellet energy that is better than lead.

Shell sizes
   10 Gauge  12 Gauge 16 Gauge 20 Gauge 28 Gauge  .410

 


©2001 Federal Cartridge Company. All Rights Reserved.

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